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| DEBUNKING THE
MYTHS |
| PI
MEETING IN SONOMA |
| IT'S
MID YEAR IN CLASSES TOUR |
| PROFINET
DEVELOPER WORKSHOP |
| PROFIsafe REACHES
190,000 |
| PROFIsafe
DEVELOPER CLASS |
| PROFIsafe
USER CLASS |
| PROFItech
CLASSES CERTIFY 51 THIS YEAR |
| PIC
CONNECTION |
| GENERAL
ASSEMBLY MEETING IN AUGUST |
| TECHNOLOGY UPDATE:
PUMPS/TOOLS/LABS
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| APPLICATION:
GRAVEL MINING |
| IN BRIEF:
PROFINEWS SURVEY/AROUND
THE WORLD |
| NEW PRODUCTS:
WOODHEAD, BIHL+WEIDEMANN,
SMAR, SIEMENS, SIEMENS,
PIC, SIEMENS |
| PROFIBLOG |
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DEBUNKING THE MYTHS
Once again we get our teeth into a
myth being circulated about PROFIBUS and/or PROFINET! A
compilation of previous
'debunks' is available
here.
MYTH: PROFINET
is 'proprietary'!
RESPONSE: This
was originally used against the PROFINET realtime solution
for Motion Control known as IRT, but it's increasingly manipulated
to cover all PROFINET. You only have to glance at a dictionary
definition to see how silly the claim is. Something like
300 separate companies support PROFIBUS and PROFINET and,
since both technologies are managed by the PI - a totally
independent body - anyone can freely use them. It's true
that PROFINET for Motion Control (one of the three domains
PROFINET excels in) uses an ASIC switch with additional
capabilities, but that's to enhance standard Ethernet with
some fabulous advantages that our competitors are envious
of. That's been achieved without compromising Ethernet or
the underlying TCP/IP communications ... or the rest of
the PROFINET specification for that matter! Even the ASIC
is second sourced! PROFINET is open, fully Ethernet-compliant
and absolutely non-proprietary - don't let anyone
fool you into thinking otherwise.
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PI MEETS IN SONOMA: The
close cooperation between PROFIBUS and PROFINET organizations
around the world - which many people believe is our real differentiator
- was brilliantly demonstrated by the June meeting of PI (that's
the international organization for PROFIBUS and PROFINET)
at the Sonoma Lodge. The two-day formal meeting was attended
by delegates from around the world including China and Japan.
It was preceded by informal, though no less important, meetings
between various key PI personnel, including Mike Bryant of
the PTO, who is Deputy Chairman of PI, and Edgar Kuester,
PI Chairman. Among the subjects discussed were the long term
strategic direction of PI, especially taking into account
its broadening automation focus, and various new developments
- which will appear here in more detail shortly. Over 1400
companies make up PI, which has 25 regional support offices
in key global markets. The latest office scheduled to open
is in the Middle East.
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MID YEAR IN CLASSES TOUR: It's
mid-year and PTO is midway through its one-day training event
schedule: thirteen down and at least thirteen to go! Phew!
This week it's Columbia, SC for a PROFIBUS event and Burr
Ridge, IL (Chicago area) for PROFINET. Next week is PROFIBUS
in Process in Appleton, WI. Attendees continue to be excited
about these classes. They are indeed classes; there are no
vendor sales pitches except when delegates visit the exhibit
tables during the breaks, lunch, and the hosted bar. It's
the vendors' willingness to sponsor these events that allow
PTO to offer them at no charge. An average 80-ish registrants
are attending per event with a best-ever of 150 or so. At
the recent international meeting of
all the Regional PROFIBUS/PROFINET Associations (RPAs), PTO
reported on these 'numbers'. The China RPA reported they do
15-20 events per year with an average attendance of 200
and a peak of 350! So please register for PTO events
and make the North American numbers better! Or better yet,
attend so you can discover how a fieldbus will help your company
save money, and why PROFIBUS and PROFINET are the best choices.
You will learn a lot and also have an opportunity to ask specific
questions of the experts. Watch
the website for added classes. There's a possibility that
PROFINET one-day training events will be added in Puerto Rico
and Montreal. If you have suggestions for other locations,
please email
us.
Keep track of Road Show progress round North America, and
other matters, via
PROFIBLOG.
More information about North American PROFIBUS and PROFINET
Training Classes here
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PROFINET DEVELOPER WORKSHOP:
To meet the demand for information about creating PROFINET
compliant products, the PTO will host a FREE PROFINET Developer
Workshop this fall. Tentatively scheduled near Chicago O'Hare
airport for October
5, the workshop will provide an overview of PROFINET,
the PROFINET market, and the specific development tools from
major tools suppliers. Running from 9:30am to 5:00pm, the
workshop is timed to allow attendees to fly in and out on
the same day. It's targeted at developers, development managers
and product marketers at manufacturers of control devices
and the workshop will help them choose the best tools to use
for their devices. Solutions range from commercial chips through
commercial boards to custom solutions. Register
and obtain additional information on the us.profibus.com
website. ARC Advisory Group will provide a market overview.
The PTO will present an introduction to PROFINET. Exhibiting
and presenting their development solutions will be: Hilscher
North America; HMS Industrial Networks; Real Time Automation;
Siemens Energy & Automation and Softing North America.
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PROFISAFE
REACHES 190,000: The number of PROFIsafe-enabled systems
in operation around the world has passed 20,000, making PROFIsafe
the leading Safety fieldbus technology by a wide margin. In
terms of safety devices, this represents nearly 190,000 nodes.
The automotive industries are one of the main users of PROFIsafe,
with drives being the fastest growing market sector. However,
almost 10% of the installed base is in process automation,
where PROFIsafe is used for tasks such as stopping pumping
systems and initiating shut downs. The first PROFIsafe-enabled
PROFIBUS PA instruments are expected around mid-2006, to further
expand penetration in this critical sector. PROFIsafe is now
being used in WLAN systems too. PROFIsafe is an established
protocol for the transmission of safety related signals over
standard fieldbus systems, The specification was extended
last year to include PROFINET.
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PROFIsafe DEVELOPER CLASS: The
PROFI Interface Center (PIC) of Johnson City, TN in cooperation
with the PTO is offering a one day introductory PROFIsafe
Developers Class at the PTO General Assembly
Meeting in August in Scottsdale, AZ. The class is targeted
at developers and managers who want to design Safety devices
using PROFINET or PROFIBUS. This class will cover PROFIsafe
technology, development processes, efforts, safety assessments,
and conformance testing, enabling the developer to plan the
necessary steps to develop failsafe field devices. This includes
learning about the planning and development prerequisites
for safety devices (IEC 61508), the development kits available,
and how to implement the PROFIsafe driver software in such
a safety device. The PROFIsafe Developers Class will begin
in the afternoon on July 31st and conclude on August, 1st
at noon in Scottsdale, AZ. Register for just
this class, or if you will be attending the PTO General
Assembly Meeting, please register over
here.
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PROFIsafe USER CLASS: The PROFI
Interface Center (PIC) of Johnson City, TN in cooperation
with the PTO is offering a half day PROFIsafe Overview Class
at the PTO General Assembly Meeting in August in Scottsdale,
AZ. The seminar is targeted at application engineers, end
users, device vendors, and managers who want to learn more
about Safety devices and the PROFIsafe technology on PROFINET
and PROFIBUS. Register for just this class using this
link, or if you will be attending the PTO General Assembly
Meeting, please register over
here.
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PROFItech CLASSES CERTIFY 51 THIS YEAR:
PROFIBUS Certified Network Engineering
Classes continue to fill up. We've graduated 51 certified
PROFIBUS engineers so far this year. And our first PROFINET
Certified Network Engineering Class was filled as well. All
12 attendees passed the certification test. Not everyone passes
these certification tests so our first class deserves commendation
for their achievement. We still have a few seats left in the
July 24th PROFINET Certified Network Engineering Class, so
if you are interested, register
now! For those who just need to know about installing
PROFIBUS or PROFINET, the five-day certification class may
be more than needed. For those we've added two one-day installer
classes - one for PROFIBUS and one for PROFINET. We also continue
to offer the PROFINET IO Developer Class. You will find information
about this class (and all the others) on
the web.
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PIC CONNECTION :
The PTO and the PIC (PROFI Interface Center) cooperate to
promote PROFIBUS and PROFINET in North America. The PIC handles
all technical aspects. It is financed by Siemens but serves
the whole PROFIBUS/PROFINET community here. You may have read
some background
about the PIC in Issue 6. But, did you know that the PIC
also publishes a newsletter for users of PROFIBUS and PROFINET?
To provide broader circulation of articles, PROFInews North
American Edition occasionally reproduces an article from the
PIC Connection, like the 'Gravel
Mining with PROFINET' article in this issue. The Spring
2006 Issue of Connection is now available for download
here. This focuses on wireless connectivity, especially
with PROFINET. There are also application stories and FAQs
on technical issues.
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GENERAL
ASSEMBLY MEETING IN AUGUST: Attention
all PTO members! It's time to register for the PTO General
Assembly Meeting. The deadline just passed, but we can squeeze
you in if you register today. We have some great user presentations
lined up this year. One is a unique and unusual automation
application - don't miss it! Vendors are invited to sign up
for a free exhibit table throughout the meeting starting with
the Tuesday evening welcome reception. And don't miss the
safety training on Monday and Tuesday. More
information and registration here
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| TECHNOLOGY
UPDATE |
PUMP PROFILE ASSISTS PLANT MANAGEMENT: PI has specified
a PROFIBUS/PROFINET profile for vacuum and hydraulic pumps,
in collaboration with the VDMA (Verband Deutscher Maschinen-
und Anlagenbau - German Engineering Federation) and NAMUR (User
Association for Automation in Process Industries). An implementation
of the profile for both PROFINET and PROFIBUS is planned for
the spring of 2007. Pumps are a key component in process automation
but commissioning and maintenance can involve excessive time
and costs. Pumps can also provide valuable data for operational
and asset management. The new profile will lead to specifications
that span type and application on the one hand and, on the other,
specify profile extensions for mapping the functionality of
pump types in various application areas. Interoperability and
interchangeability of pumps from different manufacturers will
be ensured, leading to easy deployment of multi-vendor systems,
as expressly requested by users. |
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| TOOL CALLING
INTERFACE: A PI Working Group is specifying a new interface
for integrating open and proprietary device operating tools.
Called Tool Calling Interface, or TCI, it is implemented in
the central engineering tool of an automation system (PLC, Soft
PLC). Parameters are passed to the TCI in a common file structure
to allow the uniform but still simple integration of existing
operating tools. This is particularly relevant for variable-speed
drives and components of machine safety (e.g. with PROFIsafe)
which both need efficient operating tools to fully realize customer
benefits. TCI also supports open standards such as FDT and EDDL.
The PROFIBUS TCI specification is now available for review.
Adoption is scheduled for September 2006. Mapping for PROFINET
will follow soon after. Read
more here. |
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| FIELDBUS
INTO LABORATORIES: PROFIBUS International (PI) is the
first of the large fieldbus organizations to specify a device
profile specifically for lab devices! The profile opens the
door to seamless integration of labs into PROFIBUS networks,
and into other automation worlds by means of OPC. The profile
was specified by a PI working group consisting of manufacturers
of lab devices and LIM systems, and supported by organizations
such as Spectaris and the DIN standards committee. Following
a review phase it will be available as an official standard
for PROFIBUS and subsequently for PROFINET. As labs and their
workflows move ever closer to the production processes, users
have a growing interest in seamlessly integrating lab data into
the dataflow of the enterprise. In other words, labs must be
moved towards state-of-the-art open automation technology such
as fieldbuses, OPC and Ethernet, and be networked with company
data systems. PI is creating the environment for seamless communication
through its 'LabDevices' profile. |
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PROFINET
FOR MOTION CONTROL RAMPS UP: More and more Motion Control
products based on PROFINET IRT (Isochronous Real Time) technology
are reaching the market. Companies such as Danaher, Danfoss,
ESR, HMS, Lenze, Mesco, SEW and Siemens are developing PROFINET
IRT devices now, or offering development services. Products
were shown at the recent Hanover Fair and more will be introduced
during 2006. PROFINET ensures high-performance, real-time
communication with unrestricted IT communication in a single
network. PROFINET can synchronize remote, distributed automation
systems in real-time by reserving bandwidth for the real-time
synchronization of Ethernet switches by which a stable deterministic
communication cycle is set. The performance has been proven
in prototypes and production machines. Development kits are
available for rapid implementation. Read
more here
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| APPLICATION
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GRAVEL MINING/ ITALY: PROFINET
with CBA provided good integration of PROFIBUS networks to
make this Italian gravel mining enterprise greatly more productive
while reducing costs. The working conditions for transportation
drivers were greatly improved too, using wireless networking.
Read more here
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| IN BRIEF |
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PROFINEWS SURVEY: PI conducted
an an electronic survey of 17000 readers around the world
recently and discovered that it's global newsletter PROFINEWS
is highly successful, both in its pdf electronic format (subscribe
here) and in its on-line
html version. Subject areas of main interest include 'new
products' and 'applications'. The survey concluded that since
half of the interviewees were non-members it's clear that
PROFINEWS is of prime importance for announcing news and promoting
the PI organization. The global PROFINEWS is sent to 17,000
readers. By contrast PTO's own newsletter (you're reading
it now) is first sent to 8000 recipients in html format and
then in html format to over 30,000 other readers via the mailing
lists of Control Engineering magazine. For interest,
there's also a Brazilian
newsletter and a Chinese
newsletter.
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AROUND
THE WORLD: In May in CHINA,
the Chinese PROFIBUS Organization (CPO)
conducted Roadshows in Beijing and Xi'an. Over 450 people
from the petrochemical and regular process industries participated.
A panel discussion saw presenters bombarded with more than
100 questions about cabling, grounding, EMC and testing. >>>
At Hannover Fair in April, a PI meeting introduced Pregs Naidoo
to the global PROFIBUS community. Based in the United Arab
Emirates, he plans to establish a new RPA and Competence Center
in the MIDDLE EAST. Contact Pregs
at: +971 4 366 0180 or middle.east@profibus.com. >>>
In the NETHERLANDS
PROFIBUS will be at Aquatech Amsterdam 2006 (26 - 29 September).
Also in Netherlands, PROCENTEC, the PROFIBUS Competence Center,
is now officially accredited as a PROFINET Competence Center.
>>> In
JAPAN
PROFIBUS and PROFINET were presented during Japan PROFIBUS
Organization's PROFIBUS Days on July 4th, 7th and 10th. The
invitation flyer can be downloaded
here. JPO has also translated the ARC
White Paper called 'PROFINET: an all-encompassing Industrial
Ethernet Solution'. >>> In ITALY,
INN.TEC S.r.l., a PROFIBUS Competence Center since
2004, is now also a PROFINET Competence Center. PROFILAB,
the PROFIBUS laboratory of INN.TEC, is run jointly with the
Department of Electronics for Automation at the University
of Brescia. It offers educational, development and support
services for PI technologies. Recent events included a 'Hands-on
PROFIBUS & PROFINET' one-day course in March and a PROFINET
Day held in Milan. >>> In June PROFIBUS Switzerland
organized an 'Industrial Networks Forum' on topics such as
automation with PROFINET, the benefits of safety bus systems
and PROFINET in process automation. The connection of maintenance
data between field and MES with PROFINET was also covered,
along with the PROFIdrive motion-control interface of PROFINET.
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| NEW PRODUCTS |
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DIAGNOSTIC
D-SUB CONNECTORS: BradConnectivity diagnostic D-Sub
connectors for PROFIBUS are now available in 0°, 90° and the
newly introduced 45° formats, making the physical connection
to PROFIBUS devices that much easier. Through their unique
design, they effectively reduce installation, connection and
troubleshooting time. There's a dual entry cable guide and
an LED display pinpoints power, bus, device and termination
errors. An integrated port is also included for field diagnostic
monitors or analyzers. Woodhead
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AS-i
GATEWAY: A PROFINET to AS-Interface gateway has been
introduced by Bihl + Wiedemann. It's believed to be the first
conforming to the new AS-i V3 M4 profile and incorporates
advanced diagnostics. It also has an earth fault detector
and a noise and over-voltage detector for checking the analog
signal. Bihl+Wiedemann
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DP-V1
MASTER: Smar's PROFIBUS DP controller DF73 treats
discrete and analog signals in a single, integrated and transparent
environment for engineering, operation and maintenance. Besides
easy connection to PROFIBUS DP slaves such as Variable Speed
Drives (VFDs), PROFIBUS PA devices are also connected to the
controller, using commercial-off-the-shelf segment couplers.
Additionally, the controller accesses conventional signals
from a variety of discrete and analog I/O cards. It also has
redundant Ethernet ports for High Speed Ethernet connection
and a Modbus connection. Contact
smar
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COMPACT
IO: The new IM 151-1 COMPACT interface module comprises
a terminal module and an electronic module and is available
in two versions: Purely digital input module 32DI or Digital
mixed module 16DI/16DO. The block contains 32 channels and
can be expanded with fine modularity up to 80 channels (analog
and digital mixed) or a maximum of 12 modules. The station
is expanded simply and quickly by means of the integral backplane
bus. In the event of a fault, load groups can be shut down
individually and selectively on the block. Siemens
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CONTROL
UNIT A new Control Unit CU310 PN for Sinamics S120
AC Drives has been launched, specially designed for use with
PROFINET in Sinamics S120 single-axis applications. It contains
the motion control intelligence for the drive, including positioning
functions. PROFINET is now supported by Sinamics S120 in all
types of application.
Siemens
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PROFINET
DEVELOPER TOOL: Developed by the PROFI Interface Center
(PIC), ProfinetCommander runs as a PROFINET IO controller
on a PC with an easy-to-use graphical user interface for aiding
test and build of a PROFINET network and the IO Devices connected
to it without need for PLC programming. Added benefits include
testing for correct operation and diagnostic functions of
a product prior to certification and release. PIC
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WIRELESS SOLUTION: Siemens has
unveiled a wireless LAN solution delivering a complete industrial
wireless solution by providing access points, client modules,
varying types of antennas, power supplies, cables, and connectors.
SCALANCE W includes patented data reservation for critical
clients, and a high level of security. It also features deterministic
control for client modules and is the only industrial wireless
LAN product offering three wireless protocols in one system.
Contact Siemens
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INTO BLOGGING?
Stay better connected by reading PROFIBLOG,
CARL HENNING'S take on the world of PTO. As well as news and event
information, Carl talks about his travels and includes thought-provoking
comments about our industry. It's an ideal way to keep up to date
with things almost before they happen, and you can get RSS-connected
for immediate updates too. Read Carl's latest summary page here
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